Capsule Filling Machine

Sinda is a professional manufacturer of capsule filling machines. Capsule filling machine is for filling materials into capsules. The material can be non-sticky powder, granules, pellets, pills, and liquids. Based on the level of automation, capsule filling machines can be divided into SCF series semi-automatic capsule filling machines and CFM series fully automatic capsule filling machines. SCF series semi-automatic capsule filling machines are designed for small-scale production. The CFM series fully automatic capsule filling machines cater to medium and large-scale production. The capsule filling machines are widely used in the pharmaceutical industries.

SCF Series Semi-automatic Capsule Filling Machine

The SCF Series Semi-Automatic Capsule Filling Machine offers a more affordable alternative to the CFM Series. SINDA simplified the expensive and complex mechanisms of the fully automatic version, converting them to manual operations. This results in the cost-effective SCF Series.

This machine is ideal for filling hard capsules. It is suitable for small and medium-sized pharmaceutical factories, research and development institutions, and hospital preparation rooms.

Capsule Size Suitable For SCF Series Semi-automatic Capsule Filling Machine

The SCF series can fill hard capsules of sizes 000, 00, 0, 1, 2, 3, and 4. It handles non-sticky powder, granules, pellets, pills, and liquids.

Video of SCF Series Semi-automatic Capsule Filling Machine

Operation Principle of SCF Series Semi-automatic Capsule Filling Machine

Pour the empty capsules into the hopper manually. The empty hard capsules will enter the capsule guide groove by the gravity.

Then, use the horizontal fork and vertical plug to position the capsule cap upward and the capsule body downward, and fill the empty hard capsules into the capsule tray under the action of vacuum suction.

Manually turn the capsule disc to separate the capsule bodies and capsule caps. Manually place the lower capsule tray with the capsule bodies on the filling station.

The filling machine automatically fills the powder, granules, pellets, pills, or liquid into the hard capsule bodies. Manually close the upper capsule tray with the capsule cap and place it at the capsule lock station.

Finally, the locked capsules and discharge of finished capsules are completed.

Production Requirements of SCF Series Semi-automatic Capsule Filling Machine

The machine also requires 3-phase power, and SINDA will adjust the components to match your power supply.

SCF series semi-automatic capsule filling machine includes a semi-automatic capsule filling machine (with a set of molds) and a vacuum pump.

The machine requires compressed air (0.7MPa pressure and 0.03m³/min flow rate). If needed, SINDA can supply an air compressor.

The Advantages of SCF Series Semi-automatic Capsule Filling Machine

SCF series semi-automatic capsule filling machine can fill hard capsules of different specifications by changing the corresponding molds. The components of the semi-automatic capsule filling machine adopt a cylindrical positioning design, and it only takes 5-8 minutes to replace a set of molds.
SCF series semi-automatic capsule filling machine has SCF – A button control and SCF – C PLC programming system and touch screen control. The operation is simple and clear.
The SCF series semi-automatic capsule filling machine is equipped with asmall computer speed regulating device and an electronic automatic counting device.
The SCF series semi-automatic capsule filling machine can automatically complete different processes. These processes include empty capsule dispensing, separation, filling, and capsule locking.

The Molds of SCF Series Semi-automatic Capsule Filling Machine

Capsule Filling Machine SCF Series capsule feeding plate

Capsule Filling Machine SCF Series capsule feeding fork

Capsule Feeding Plate
Capsule Feeding Fork
Capsule Sorting Plate
Regulating Bar
Hard Capsule Disc
Pin Disc

Maintenance and Cleaning of SCF Series Semi-automatic Capsule Filling Machine

Regular Cleaning: Clean parts in contact with drugs after each use, or when changing drug types or if the machine is not used for a long time.
Component Inspection: Regularly check and clean main components like the feed plate, feed fork, and capsule sorting plate to remove any powder or drug residue.
Lubrication: Apply grease to moving parts and bearings as needed, including the regulating rod and hard capsule disk.
Vacuum Pump Check: Regularly check and clean the vacuum pump to ensure proper functioning.
Leak Check: Inspect for air leaks at connections and hoses, and repair any leaks immediately.
Mold Maintenance: Regularly check and clean molds to ensure they are not damaged and are functioning properly.
Disassembly and Assembly: Follow the manufacturer’s instructions for disassembly and thorough cleaning to prevent damage.
Maintenance Record: Keep a record of maintenance and cleaning activities to ensure optimal operation and assist with future diagnostics.

CFM Series Fully Automatic Capsule Filling Machine

The CFM Series Fully Automatic Capsule Filling Machine is an advanced solution developed by SINDA. It incorporates the technical advantages of international machines while addressing users’ production needs.

The CFM Series Fully Automatic Capsule Filling Machine is equipped with frequency conversion speed regulation and intermittent operation. It also features hole plug filling. This design makes operation convenient and ensures accurate filling measurements.

The CFM series fully automatic capsule filling machine can automatically complete tasks such as capsule sowing, capsule separation, filling, waste capsule removal, capsule locking, finished product output and mold cleaning.

The CFM series fully automatic capsule filling machine ideal for use in pharmaceutical factories, hospitals, laboratories, and other pharmaceutical fields, the CFM Series are well-suited for medium and large-scale capsule filling production.

The Work Principle of the CFM Series Fully Automatic Capsule Filling Machine

Empty capsules are fed into the capsule guide trough from the hopper. In the guide trough, capsules are automatically arranged with caps up and bodies down.

They then enter the upper and lower modules. Vacuum suction separates the capsule caps and bodies, keeping the caps in the upper module and the bodies in the lower module for filling.

Powder from the hopper enters the dosing disc via the screw feeder. As the disc rotates, the powder fills its holes. Compression rods then compact the powder into columns and push them into the capsule bodies.

If any capsule is improperly filled, the machine detects and removes it. After filling, the capsule caps and bodies are rejoined and locked at the locking station.

The locked capsules are then automatically ejected. The modules can be cleaned at the cleaning station to ensure no powder residue remains.

Video of CFM Series Automatic Capsule Filling Machine

How are capsule medicine classified and related production equipment?

Capsules are generally divided into two categories, hard capsules and softgel capsules.

Hard capsules are mainly used for filling powder, pellets, tablets, liquids and other medicine, and the equipment used is a capsule filling machine.

Softgel capsules are mainly suitable for liquid medicines such as fish oil, vitamin E, and vitamin A. The equipment used is softgel encapsulation machine.

The Innovation of CFM Series Fully Automatic Capsule Filling Machine

A. Innovating Turntable Mechanism: The turntable’s skeleton is made from one-piece processing. This design ensures a compact structure and good stability.

Regardless of filling speed or running time, no powder enters the turntable. Assembly and disassembly of the mold are quick and convenient. Labor intensity is reduced, and efficacy is tripled compared to the original design.

B. Innovative Filling Mechanism: The modular design simplifies installation, disassembly, and cleaning. This design improves work efficiency.

C. Innovative Separation Device: This device effectively recycles lost medicinal powder. The recovered powder can be filled and used directly. This process reduces waste and increases economic benefits.

D. Innovative Cleaning Device: This device uses purified compressed air and intermittent gas impact technology. It addresses the issue of powder sticking to the mold holes due to hygroscopicity during production. This improvement ensures normal separation of capsules.

E. Jog Control System: This system makes mold assembly, disassembly, and cleaning easy, safe, and convenient.

F. Door Control and Safety System: This system includes automatic alarms and automatic shutdown features.

G. Automatic Alarm and Shutdown: This function activates when the hopper is low on capsules and powder.

The Advantage of CFM Series Fully Automatic Capsule Filling Machine

Easy to Operate: The design is simple and user-friendly. Operators can use the machine without needing professional training.

High Stability: Numerical control technology manages parameters such as filling volume and oscillation times. This enhances filling efficiency and ensures accuracy and consistency.

Wide Applicability: The machine can fill capsules of various sizes. It allows for volume adjustments by changing the dosing amount and the number of oscillations.

Safety and Sanitation: The closed filling process prevents cross-contamination from manual operation. This ensures cleanliness and safety in the production environment.

The Selection for CFM Series Automatic Capsule Filling Machine

Choose the appropriate capsule filling machine model according to the size of the hard capsules, filling capacity.

Choose a suitable manufacturer according to the filling accuracy of the capsule filler.

The Difference of the CFM Series Automatic Capsule Filling Machine

CFM-A series has button control.

CFM-C series is controlled by touch screen.

CFM-D series is equipped with touch screen control and a printing function. Its configuration is higher.

The number after each model indicates the maximum number of capsules filled per minute.

For example, CFM-1200C means it is a fully automatic capsule filling machine with touch screen control. Its maximum output is 1200 capsules per minute.

The Function of the Vacuum System on the CFM Series Fully Automatic Capsule Filling Machine

The vacuum separator of the vacuum system mainly sucks the capsule into the upper and lower modules. It separates the cap and body during the hard capsule filling. If the capsule cannot be separated from the cap and body, subsequent filling will not be possible. Every time the turntable of the automatic capsule filling machine rotates a station, the main shaft of the machine rotates once. The vacuum separator moves up and down once under the action of the cam.

The recautions for CFM Series Fully Automatic Capsule Filling Machine

The CFM series fully automatic capsule filling machine is a vibrating machine. Check the fastening of the screws in each part frequently. If there is any looseness, repair it in time. Tighten it tightly to prevent failure and damage. The plexiglass parts should avoid direct sunlight and high temperatures. No heavy objects should be placed on them to avoid deformation and damage. The shell and body of the fully automatic capsule filling machine must be grounded to ensure safety. Cut off the power supply after work. After the machine works every day, clean the residual medicine on the machine and in the mold hole to keep it clean.

The Maintain the CFM Series Fully Automatic Capsule Filling Machine?

Clean the fully automatic capsule filling equipment before and after use.

When the machine operates for a long time, regularly clean the parts in direct contact with the medicine. Clean when changing the type of medicine or after long periods of inactivity.

Wipe the transmission parts at the lower section of the machine clean of oil frequently for clear operation observation.

Open the filtration of the vacuum system regularly to remove blocked dirt.

Check the oil quantity of the main drive reducer and feed reducer once a month. If it is insufficient, refuel in time. Replace lubrication oil every six months.

Coat the working surface of the cam roller with grease every week.

Lubricate the joint bearing of the next connecting rod with dripping oil every month.

Clean all bearings regularly or based on operating conditions. Add lubricating grease, and use dripping oil for sealed bearings.

Check the tightness of the transmission chain once a week and apply lubricating oil or grease.